Small Edible Oil Refining Plant
The refining process removes water, odouriferous matter, phosphatides, free fatty acids and other impurities including dirt and traces of metals from palm oil mill. After processed in palm oil refinery plant, the final oil product is a kind of premium edible oil of consistent quality which not only satisfies customer requirements and industry’s standards in respect of Iodine Value, FFA, flavor, color, melting point, peroxide value, impurities and moisture.With the continuous improvement of the quality requirements of edible oil, more and more businessmen are interested in establishing small oil plants. In fact, most small crude oil refineries are faced with the shortcomings of backward crude oil refining equipment, backward technology, and low quality of refined oil.
Small Edible Oil Refining Plant Overview
edible oil refining equipment offers a practical solution for small-scale edible oil production, combining flexibility, efficiency, and high-quality output. Its modular design, ease of operation, and cost-effectiveness make it an excellent choice for the small-scale oil mill plant, ideal for producing high-quality refined edible oil with flexibility in processing different types of crude oils.
The edible oil refining equipment is designed to handle various types of crude oils, including palm oil, soybean oil, sunflower oil, peanut oil, and more. It performs several refining processes in a batch mode, allowing for flexibility and control over the refining process.
Features of Edible Oil Refining Equipment
- Compact Setup: The equipment is designed to be modular, making it easy to install, operate, and maintain.
- Flexible Configuration: Allows for easy modification to handle various types of crude oils and refining processes.
- Batch Processing: Operates in batches, ideal for small-scale edible oil production or experimenting with different oils.
- Customizable Settings: Adjustable parameters for different refining steps, such as degumming, deacidification, decolorization, and deodorization.
- Precise Control: Ensures consistent quality and high purity of the refined oil. Allows for adjustments during the refining process.
- Ease of Operation: User-Friendly. Simple controls, easy operation, and maintenance
Equipment of Batch Type Edible Oil Refining Line
A refining pot, decolorizing pot, deodorizing pot, vacuum pump, steam generator, and heat conduction furnace are necessary for the edible oil refining process. They are connected with vessels by pipeline.
Degumming Section
Degumming Tanks: For removing phospholipids and other impurities using water or acid treatment.
Mixing and Heating System: Ensure thorough mixing and appropriate temperature control for effective degumming.
Neutralization Section
Neutralizing Tanks: For the reaction between free fatty acids and alkali, forming soapstock.
Soap Settling Tanks: For separating soapstock from the oil, ensuring high-quality oil output.
Bleaching Section
Bleaching Tanks: Equipped with bleaching earth or activated carbon to remove pigments and impurities.
Filtration System: Removes the spent bleaching earth and other impurities from the oil.
Deodorization Section
Deodorizing Towers: Use steam distillation under vacuum to remove volatile compounds that cause odors and flavors.
Steam Generation System: Supplies the necessary steam for the deodorization process.
Drying and Cooling Section
Drying and Cooling Equipment: Removes residual moisture and cools the oil to the desired temperature.
Oil Storage Tanks: Store the refined oil in hygienic conditions ready for packaging.
Advantages of Edible Oil Refining Equipment
- Affordable Setup: Lower initial investment compared to continuous refining plants.
- Low Operating Costs: Reduced energy consumption and chemical usage, leading to lower operational costs.
- High Flexibility: Capable of refining various types of oils, including palm oil, soybean oil, sunflower oil, and more. Best choice for small-scale edible oil mill plants or those looking to experiment with different oil types and refining conditions.
- Ease Operation and Maintenance: Designed for easy maintenance with accessible components and minimal downtime.
- Real-Time Monitoring: Allows continuous monitoring and adjustment, enhancing process efficiency and product quality.
Edible Oil Refining Equipment Applications
- Small-Scale Edible Oil Production: Ideal for local markets, small oil mill plants, and home-based edible oil producers. Provides flexibility for processing various types of crude oils.
- Pilot Plants and R&D: Suitable for research, development, and testing of new refining processes and oil types.
- Custom and Niche Markets: Perfect for edible oil producers catering to niche markets with specific quality requirements or specialty oils.